• Copper Wire & Cable Production Line
  • Copper Wire & Cable Production Line
  • Copper Wire & Cable Production Line
  • Copper Wire & Cable Production Line
  • Copper Wire & Cable Production Line
  • video

Copper Wire & Cable Production Line

  • FANSHUN
  • CHINA
The raw materials used in this production line are high-purity copper rods and recycled copper, ensuring stable quality and cost efficiency. An advanced copper wire processing machine is adopted to perform multi-stage drawing and continuous annealing, producing copper conductors with excellent surface finish, low electrical resistance, and high elongation performance. The integrated cable extrusion line applies precise temperature control and uniform pressure to achieve consistent insulation thickness and strong adhesion. This complete set of cable manufacturing equipment supports flexible production of various cable specifications and types, with high automation, reduced energy consumption, and optimized factory layout, enabling efficient and reliable monthly output.

Copper Wire & Cable Production Line

I. Product Overview

The copper wire and cable production line is an integrated automated manufacturing system designed for processing copper conductors and forming cables. It covers key processes such as wire drawing, annealing, stranding, insulation extrusion, and cabling, enabling continuous production from copper rod to finished cable.

The production line features a modular design and supports high-speed, high-precision operation, meeting the manufacturing needs of various wire and cable specifications.


II. Product Features

High Automation & Continuous Production

  • Equipped with a PLC-based centralized control system, the line enables automatic tension control, online monitoring, and closed-loop adjustment, ensuring consistent quality and improved efficiency.

Superior Conductivity Performance

  • Compatible with high-purity copper (≥99.9%), ensuring low electrical resistance and stable conductivity, suitable for power and electronic applications.

Integrated Process Design

  • Combines wire drawing machines, annealing units, stranding machines, and extrusion systems into one complete production line, minimizing intermediate losses.

Flexible Configuration

  • Supports a wide range of cable types, including single-core, multi-core, and flexible cables, with customizable configurations.

Energy Efficient & Environmentally Friendly

  • Adopts energy-saving drive systems and efficient heating technologies, reducing energy consumption and supporting the use of recycled copper materials.


III. Technical Specifications

Item
Specification
Conductor TypeCopper wire (Φ0.15–5.0 mm)
Production Speed300–1200 m/min
Drawing Passes8–24 passes
Annealing TypeContinuous online annealing
Stranding TypeSingle twist / bunching / concentric
Extrusion Capacity50–200 kg/h
Voltage Rating300V–35kV
Control SystemPLC + Touchscreen
Temperature Accuracy±1°C
Total Power100–500 kW

(Specifications can be customized based on customer requirements)


IV. Application Fields

Copper wire and cables are widely used across various industries due to their excellent conductivity and reliability:

  • Power transmission and distribution systems

  • Building electrical installations and infrastructure

  • Renewable energy (wind, solar, electric vehicles)

  • Industrial automation equipment

  • Telecommunications and data centers


V. Warranty & Maintenance

1. Warranty Service

  • Standard warranty period: 12 months 

  • Remote technical support and on-site commissioning

2. Routine Maintenance

  • Regular inspection of wire drawing dies for wear

  • Maintain stable annealing temperature to prevent oxidation

  • Periodic lubrication of transmission systems

  • Check temperature control system of extrusion equipment

3. After-Sales Support

  • Operator training and technical guidance

  • Spare parts supply

  • Equipment upgrades and production line optimization



Equipment Configuration Reference

copper electrical wire

copper cable

Cold rolling mill

Copper wire processing machine

Pit annealing furnace

copper electrical wire      copper cable

              Simply drawing machine                         Butt welder 

Copper wire processing machine                                         copper electrical wire

       Cold extrusion welding machine                      Pointing Machine




copper cable

Annealing Furnace + Paint Coater

Copper wire processing machine         copper electrical wire

         Copper wire winding machine                       Wire Extruder








Annex

Related Products