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Natural Gas Copper Melting Furnace
Working Principle:
High-temperature flames generated by burning natural gas directly heat copper materials, causing them to melt.
The temperature inside the furnace can be precisely controlled to ensure uniform melting of copper materials.
Main Applications:
Smelting pure copper and copper alloys (such as brass and bronze).
Used in the production of copper rods, copper bars, copper wires, and other products.
Furnace Body:
Lined with refractory materials, resistant to high temperatures and corrosion.
Combustion System:
High-efficiency natural gas burners provide stable high-temperature flames.
Exhaust System:
Equipped with flue gas treatment devices to reduce emissions.
Tilting Mechanism:
The furnace body can be tilted for easy pouring of molten copper.
High Efficiency and Energy Saving:
Natural gas combustion is highly efficient, with thermal utilization rates reaching over 90%.
Environmentally Friendly:
Natural gas combustion produces fewer pollutants, meeting environmental standards.
Precise Temperature Control:
Equipped with an intelligent temperature control system to ensure stable smelting processes.
High Safety:
Equipped with multiple safety protection devices, such as overheat protection and gas leakage alarms.
| ROTATION ANGLE | 90° |
| SLEWING MECHANISM | The motor drives big gear |
| RAW MATERIALS | Lead, brass, copper, pure aluminum, aluminum alloy |
| MATERIAL LOSS | 1T battery waste 600kg-650kg lead ingotPure copper: 0.5% -1% or less |
| BURNER POWER | 30KW/h |
| BURNER CALORIFIC VALUE | 500kg with 500,000 kcal burner1T with 1 million kcal burner2T with 1.5 million-2 million kcal burner |
| FUEL | Lead: coke, coalAluminum, copper: gas (natural gas, gas, liquefied petroleum gas), oil (diesel, gasoline, heavy oil)Electric furnace is recommended for brass because of its lower boiling point |
| FUEL LOSS | Burner to fuel loss 60-80kg / TNatural gas loss 60-80kg / m³10% coke for 1T lead |
| MELTING EFFICIENCY | Copper: 500KG, 1T, 2T / h |
| LENGTH, WIDTH AND HEIGHT | 3T：2800*2000*1900 6T：3410*2212*2640 10T:5100*2212*2640 |
Wire and Cable Industry: Melting high-purity copper for producing copper rods and wires.
Electronics Industry: Melting copper alloys for electronic components.
Automotive Industry: Melting copper alloys for automotive parts.
Construction Industry: Melting copper materials for architectural decoration.
Based on Production Volume:
Small-scale production: Choose furnaces with smaller capacities (1~5 tons).
Large-scale production: Choose furnaces with larger capacities (10~20 tons).
Based on Process Requirements:
High-purity copper melting: Choose furnaces with precise temperature control.
Copper alloy melting: Choose furnaces equipped with alloy addition systems.
VII. Maintenance and Care
Regular Inspection of Furnace Lining: Ensure the refractory materials are intact to prevent copper leakage.
Clean Burners Regularly: Ensure combustion efficiency by cleaning burners periodically.
Check Safety Devices: Regularly test safety devices such as overheat protection and gas leakage alarms.
