The Copper Flat Wire Straightening, Grinding, and Cutting Machine is an integrated automated processing system designed for copper busbars, flat wires, and non-ferrous metal profiles. It combines straightening, grinding, and fixed-length cutting into a single production line.
Featuring vertical and horizontal dual-station synchronous grinding technology, the machine enables multi-surface processing within the same cycle, significantly improving efficiency and product consistency.
With a servo-controlled system and automatic feeding mechanism, the machine supports continuous production from raw material input to finished output, making it ideal for high-precision copper processing and electrical manufacturing applications.
The vertical + horizontal dual-station design enables simultaneous grinding of the top, bottom, and side surfaces of copper flat wires, ensuring effective burr removal and superior surface finish.
Combines straightening, grinding, length setting, and cutting in one system, reducing process steps and greatly enhancing production efficiency compared to traditional standalone machines.
Equipped with a multi-roller straightening structure to ensure excellent linearity and minimize downstream processing errors.
PLC with touchscreen interface supports parameter setting, automatic counting, fault alarms, and data recording for easy and efficient operation.
Precision cutting mechanism ensures smooth cutting surfaces with minimal burrs, meeting high-end electrical component standards.
The equipment is equipped with a built-in or externally connectable industrial dust collection system, enabling simultaneous dust extraction and treatment during the grinding process:
Effectively captures copper dust and metal particles, reducing workshop air pollution
Improves the working environment and enhances employee health and safety
Minimizes internal dust accumulation, extending the service life of key components
Grinding, cutting, and feeding units are modularized for easy maintenance, upgrades, and reduced lifecycle costs.
| Input Voltage | 380V(Three-phase 4 wires) |
| Frequency | 50HZ |
| Total Power | 15.3KW |
| Straightening Diameter | less than ￠8mm 12 * 3 mm |
| Straightening Accuracy | less than 2mm/m |
| Maxium Straightenning Speed | 80mm/minutes |
| Maxium Shear Strength | 350MPa |
| Minimum Shear Length | more than 0.5m |
| Maximum shear length | 10m(according to the receiving platform) |
| Shear Accuracy | less than 2mm |
| Grinding Method | Vertical & horizontal dual-station synchronous grinding |
| Length of grinding | 50mm-500mm(reconcilable) |
| Grinding thickness | 0.2mm-0.5mm(reconcilable) |
| Grinding wheel moves up and down | 5-20mm(wear adjustment) |
| Grinding Speed | 0–30 m/min (adjustable) |
| Maximum Output Pressure of Hydraulic Station | 12MPa |
| Outer Dimensions of the Whole Machine | 4650mm*1000mm*1350mm |
| Length of receiving platform | 1000mm*600mm*700mm |
| Weight | 2000Kg |
Processing of copper busbars and electrical connectors, ensuring high conductivity and low contact resistance.
Suitable for new energy vehicles, battery connectors, and energy storage system busbars.
Pre-processing of copper conductors and flat wires to improve downstream production quality.
Ideal for precision cutting and surface finishing of non-ferrous metal profiles.
Enables standardized and batch processing of copper conductors, improving consistency and assembly efficiency.
Complete machine: 12 months
Remote technical support and on-site service provided
Regularly inspect and replace grinding wheels
Lubricate guide rails and transmission components
Check cutting blade clearance to ensure cutting quality
Remote response within 24 hours
On-site service within 48–72 hours
Supports integration with automatic feeding systems, vision inspection, and MES systems for smart manufacturing upgrades.
